Premium Engineering Consulting for Advanced 3D Design Solutions
We specialize in delivering end-to-end solutions for complex engineering challenges. Our expertise spans industries ranging from construction and manufacturing to oil and gas, ensuring precise, data-driven insights for every project. Using state-of-the-art technology and innovative methodologies, we empower clients to streamline workflows, reduce costs, and maintain a competitive edge in their respective fields.
Engineering Consulting Services
At DesignX, we turn engineering complexity into opportunity with our innovative design technologies.
From concept to completion, our team harnesses cutting-edge tools and deep industry expertise to deliver precision-engineered outcomes that drive your projects forward.
Whether you’re tackling challenges across diverse industrial sectors, we provide the insights and innovation you need to succeed.
Key Capabilities
Engineering Drafting: High-quality, detailed technical drawings and 3D models that lay the foundation for seamless project execution.
Engineering Analysis: Advanced simulations and assessments to ensure compliance, performance, safety, and efficiency under real-world conditions.
Engineering Design: Creative and practical design solutions across mechanical, structural, and civil applications, optimized for functionality and durability.
Mechanical Engineering: Specialized expertise in machinery, systems, and components that power your operations.
Structural Engineering: Robust designs and analysis for structures, platforms, stairs and infrastructure that stand the test of time.
Civil Engineering: Comprehensive planning and design for site development that shape communities.
Use Cases
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Improving Reliability of Pack Line Station
The client faced ongoing challenges with the bending unit at Pack Line Station 9. While another firm suggested a larger unit, we redesigned it to be simpler and more efficient. Our solution fixed the reliability issues, integrated seamlessly with existing components, and is easier to maintain. By explaining the roll forming principles to the client’s engineers, we ensured their confidence in the new system’s performance.
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Safety Upgrade for Skin Conditioning Mill
Work rolls at the Skin Conditioning Mill were prone to spall events, where fragments could break off, endangering workers. To address this, we designed a lift-in cover system that contains these hazards while working seamlessly with the existing equipment. This practical solution not only enhances safety but also avoids the need for expensive equipment changes, making it a cost-effective fix.
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Engineering Excellence. Premelt Pot Access Stair and Platform Assemblies
Our team designed stair and platform assemblies for the Premelt Pot area, ensuring safety and compliance with Australian standards AS4100 and AS1657. Using a 3D model and SpaceGass for structural analysis, we optimized anchors and connections for durability. This project reflects our collaborative expertise and commitment to quality engineering.
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Crane Automation Project
Our scope included reviewing Crane supplier drawings for compliance and coordination, designing access stairs and platforms, and developing layouts for the Coil Field enclosure and coil chocks—considering crane motion, standoffs, and gate positions. We also designed End Stops for runway segregation and a Tong Stand for maintenance. The project was realized through a detailed 3D model and layout drawings of the coil field construction.
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Sink Roll Support Structural Analysis
Our team conducted comprehensive structural analysis for sink roll supports with the Metal Coating Line No. 7, ensuring operational reliability and compliance with Australian Standards AS3990 and AS4100. Using advanced FEA modeling techniques, we verified the structure's capacity to withstand peak, dynamic, and fatigue loads with minimal deformation. The analysis optimized connections and recommended specific weld configurations for enhanced durability.
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After Pot Cooling Tower Structural Review
Our expert team delivered a comprehensive structural review of the After Pot Cooling Tower designs, providing innovative solutions to enhance performance and reliability. Through sophisticated analytical assessment, we identified optimization opportunities for load distribution, developed refined connection details, and recommended precise specifications for foundation configurations.
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