Bluescope Steel Coil Field Expansion Project - Springhill Works
Project Overview
The Coil Field Expansion project at BlueScope Steel's Springhill Works was a strategic initiative aimed at optimizing the use of existing floor space across multiple buildings in Port Kembla. The primary objective was to enhance the on-site storage capacity for steel coils, thereby reducing the need for off-site storage and the associated logistics of double-handling.
3D Model view of MCL entry coil field
Project Scope
Space Optimization: Utilization of available space to increase local storage, minimizing the need to transport coils off-site only to bring them back for further processing.
Engineering Design: DesignX contributed significantly by modeling existing structures and designing new elements including crane access platforms, anti-collision systems for cranes, self emptying steel scrap bins, and specialized lifting equipment.
Innovative Features
Automated Handling: Developed innovative solutions allowing scrap bins and lifting equipment to be managed via overhead cranes, thus eliminating manual handling. This design not only increased efficiency but also improved safety by reducing direct human interaction with heavy machinery.
Safety Enhancements: The new designs focused on reducing risk for both operators and crane drivers through automated and safer handling processes.
3D model view of Tension Levelling Line Self Tipping 4 tonne Scrap Bin.
Project Outcomes
Capacity Increase: The project successfully added just under 600 additional coil storage positions, significantly enhancing the facility's storage capabilities.
Cost Efficiency: By avoiding the costs associated with off-site storage and transportation, the project has led to considerable annual cost savings.
Timeline and Budget: The expansion was completed on schedule and within the allocated budget, demonstrating effective project management and execution.
Conclusion
The Coil Field Expansion project not only addressed the immediate need for increased storage but also set a new standard for operational efficiency and safety at BlueScope Steel Springhill Works. This project exemplifies our commitment to delivering solutions that offer both immediate benefits and long-term value to our clients.
